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Thermal Expansion

June 5, 2025 | by Venkat Balaji

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Have you ever struggled to open a wooden door on a hot summer day — one that glided open smoothly in winter? You tug, push, maybe even throw your shoulder into it, wondering what changed. The culprit is something called thermal expansion — a natural phenomenon that makes materials grow slightly when they get warm. It’s not your door being stubborn. It’s physics at work.


At the microscopic level, everything is made of atoms that are constantly moving. When temperatures rise, those atoms vibrate faster and push each other farther apart. This leads to a small but measurable increase in size. In the case of your door, the wood absorbs heat and moisture, expands slightly, and gets tighter in its frame. The gap that once allowed it to swing freely now isn’t big enough. This same principle applies to metal, concrete, and even glass.


Thermal expansion isn’t just a household annoyance — it’s something engineers and designers must plan for carefully. For example, bridges have expansion joints that look like little gaps or seams. These allow the bridge to expand in the summer and contract in the winter without cracking. Railway tracks are laid with similar considerations, because if they didn’t leave enough space, the tracks could buckle and cause derailments on a hot day.


You’ll also find thermal expansion at play in your kitchen. Think about a tight metal lid on a glass jar. Run the lid under hot water, and it loosens. That’s because the metal expands faster than the glass due to its different properties, making it easier to open. Even thermometers — especially the old-school mercury ones — work on the same principle: the liquid expands when heated and rises in the tube to show the temperature.


Thermal expansion might seem like a minor inconvenience when it comes to sticky doors or creaky floorboards, but it’s actually a crucial factor in building, transportation, cooking, and even measuring temperature.

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